Papua New Guinea 5-10TPH Mobile Hammer Crushing Plant

JXSC has provided a successful 5-10TPH mobile hammer crushing plant in Papua New Guinea. We design the crushing process plant flowchart & plant layout drawing according to stone conditions, provide a complete set of plant machines to our clients.

5-10 TPH Mobile Hammer Crushing Project Case

Introduction

Minerals: Limestone, gangue, shale, sandstone, clay, gypsum, dolomite, coal, phosphate rock, medium and low hardness ores, etc.
Capacity:5-10 TPH
Max Feed Size:30-40mm
Output size:0-2mm
Process:Feeding -> crushing -> screening

Solutions & Process

Mobile hammer crushing plantscombine hammer crushers' versatility with mobility's convenience, creating powerful processing solutions for various industries. These innovative units have transformed on-site material processing by bringing efficient crushing capabilities directly to the worksite.

Core Components and Structure

A typical mobile hammer crushing plant integrates several key components onto a single mobile chassis:

1.Feeding System: Usually consists of avibrating feederor apron feeder that regulates material flow into the crusher.

2.Hammer Crusher Unit: The central processing component that utilizes high-speed rotating hammers to break materials through impact.

3.Screening System: Optional integrated screens that classify crushed materials by size.

4.Conveyor System: Multiplebelt conveyorsfor material transport between components and final product discharge.

5.Power Unit: Diesel generator or direct electrical connection providing operational power.

6.Mobility System: Wheeled chassis, crawler tracks, or semi-trailer mounting options for transportation.

7.Control System: Centralized electronic controls for monitoring and adjusting operational parameters.

Suitable Materials

Mobile hammer crushing plants excel at processing medium and soft hardness materials, including:

·Construction Waste:Concrete debris, bricks, and mixed demolition waste.

·Limestone:For cement production, aggregate, and other construction applications.

·Coal:Various coal types for energy production.

·Gypsum:For construction materials and industrial applications.

·Soft Ores:Phosphate rock, bauxite, and other non-metallic minerals.

·Clay Materials:For brick manufacturing and ceramics.

·Shale and Mudstone:For various construction applications.
The optimal material hardness range typically falls below 5 on the Mohs scale, with moisture content preferably below 15% for maximum efficiency.

Processing Operations

Mobile hammer crushing plants perform several key processing functions:

·Primary or Secondary Crushing:Can serve as either the first crushing stage for softer materials or as a secondary stage after ajaw crusherfor harder materials.

·Size Reduction:Achieves size reduction ratios of up to 50:1, depending on material characteristics.

·Material Separation:Integrated screening capabilities allow for product classification by size.

·Recycling Processing:This process is particularly effective for construction and demolition waste recycling.

·On-site Processing:Enables material processing directly at excavation, demolition, or construction sites.

PC600 * 400Hammer Crusher:
1. Max Feeding size: 30-40mm
2. Output size: 0-2mm
3. Input process Capacity: 5-10TPH
4. Power: 30KW

Feeding hopper:
Size: 2*1.5*1.2m(L*W*H)

2 sets Belt Conveyor:
1. Width: 500mm, Length m/set, exact length can be determined according to the drawing.
2. Power: 2KW/set, total 4KW
3. 1 set for sending output from hammer crusher to vibration screen,1 set for sending 0-1.2mm product to stockpile.
4. Make a higher position for the 1st conveyor (that under the hammer crusher ) feeding point, make the 2nd conveyor (for sending 0-1.2mm material) height adjustable

Vibration Screen:
1. screen mesh: 1.2mm, screen size 900*1800mm, 1 desk
2. Power: 2.2 kW

All machines are fixed on a mobile trailer with wheels, including an electric control panel & cables within the plant, the mobile tires need to be a bit wider